this DIY below is for TORS removal for model years 1988 - 2002 only
2003 - 2006 is here:
http://www.blasterforum.com/threads/03-06-tors-removal-diy.41973/
First things first. Blasterforum.com as well as myself are not responsible if you mess up yourself, your quad, or anyone/anything else. Im not a mechanic just someone that thinks he knows it all
Do this at your own risk.
The TORS stands for Throttle Override System. The idea is that fuel flow to the carb will be shut off if the carb is stuck open. Then problem is it doesnt work and causes more problems than it is worth.
This is probably a 2 beer job. All you need is a philips screwdriver and something to cut wire with.
1. Remove your front plastic and unplug the TORS "brain". It is circled in red
View attachment 7720
2. This wire comes off of your carb and is part of your TORS. Disconnect it or cut it off at the carb, or both.
View attachment 7721
3. Next either cut this wire or take the 3 screw out of the top of the throttle box and take the switch out of the middle. Its only 4 screws so it should be easier to figure out. Once again circled in red
View attachment 7722
4. Disconnect the other end of the wire you just disconnected in picture 3.
View attachment 7723