My '03 Project - REBOOT!

Re: My '03 Project

finally the long awaited (for me) rebuild has begun...


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would you look at this piston! two chunks out of the ring lip and only one ring. no wonder i couldn't get any more than 30 psi haha

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Re: My '03 Project

good news for me, the crank is in great shape. very little play in the big end bearing and no up and down play. everything seems solid in the bottom end (big relief).

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i think this topend has been redone before. pretty sure this is not an OEM piston. has ART on it, anyone know about these?

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amazingly with all the damage to the piston there was no scrapes or gouges in the cylinder wall.

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where i stopped at. gonna start back on it when i can get my topend to Ken for the porting, head mod, and bore. i plan to go with a wiseco pro lite piston and cometic gaskets.

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Re: My '03 Project

Looks like it going to be a fun rebuild! But yet that piston looks pretty ugly.
 
Re: My '03 Project

so, this thing has taken a sharp turn for the better. ran into an unbelievable deal on some parts and of course i scooped them up. i'll have pics of everything i picked up and pics with them installed. should start posting them tomorrow afternoon.

can't believe how it's gonna turn out. only bought this blaster to fix the engine and ride it and now...well you'll see. i'm super stoked about it.

stay tuned...
 
Re: My '03 Project

pics as promised:

cfm airbox w/ uni air filter, 35mm kehin airstriker carb, and boyeson reeds with spacer
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awesome grab bar
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asr +3+1 long travel arms with tierods, yfz triple rate works shocks, and banshee spindles and hubs
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brand new never used g-force axle
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a/m clutch lever w/ cable, powdercoated throttle assembly, new brake handle rezzie (bars go to my buddy, not mine)
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everything waiting to go back together
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gonna be far from the "buy it, fix it, ride it" project it was meant to be. should keep me busy the next couple of evenings. then the topend will be here wooooo....
 
Re: My '03 Project

DAMN!!! you have some nice parts there! I would love a set of those a arms. That littly blasty is gonna be kick ass when you get all those parts on it. And Im assuming you got a deal on all that stuff right? lol
 
Re: My '03 Project

one hell of a deal. stuff hasn't even been used. just put on for mock up i believe. nothing is hurt at all.
 
Re: My '03 Project

Damn man nice parts...whats funny is i had the same plans as u....just fix what needs fixed but oh well
 
Re: My '03 Project

i have returned with mo pics:

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still waiting for the topend lol. ready to get this thing blasting...
 
Re: My '03 Project

oh, yeah. i'll be getting rid of that stock rear shock too very soon. gonna be putting in some kind of honda shock (400ex,450r, or 250r). whatever i get the best deal on more than likely.
 
Re: My '03 Project

one step closer

before:

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after:

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gotta give a big thank you to Ken O'Connor. his work is amazing as you can see. i can't wait to get this installed.

next on the list is to get an exhaust ordered.
 
Re: My '03 Project

one step closer

before:

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after:

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gotta give a big thank you to Ken O'Connor. his work is amazing as you can see. i can't wait to get this installed.

next on the list is to get an exhaust ordered.

Damn, Kens work is so freakin neat/perfect. Your going to love that ported motor my friend!!!
 
Re: My '03 Project

Damn, Kens work is so freakin neat/perfect. Your going to love that ported motor my friend!!!


it's amazing dude. can't say that enough. can't do crap until i get an exhaust though.
 
Re: My '03 Project

i think i got it covered next week. just gotta hurry up and wait lol.