As for the original question: "what hp i might be pulling now"
fmf Gnarly pipe = Gnarley? Low rpm low hp pipe = -2hp, I am guessing you have a FMF Gold = +2
Look up FMF Gold here
.30 over = less than 5% displacement and compression improvement, = 5% x 17hp = 1hp
lid removed = I am going to be generous here, = 2hp
boyesen dual stage reeds = my ass dyno cannot tell the difference, but lets be generous = 1hp
powercore 2 = according to
blasterforum engine 1996 pipeshootout dyno test and my ass dyno testing= 0hp
So you might be up as much as 6hp from the 17? 23hp max maybe?
"what hp i might be pulling after...":
28-30mm carb (havent decided yet) = maybe 1or2hp on top end, loss of midrange = +2
weisco .40 over = zero, negligible gain from 30thou to 40thou and Weisco forged eats some power
ported = raised exhaust port or raised cylinder ups rpm = X 10-20%%
head rechambered = Much better burn, adds to other power gainers, X 15%-30%
So if you were up to 23hp and gained another 2 with an oversize carb, you might see 25%-50% port and head gain or 32hp - 38hp.
It would be my guess that if you had a lot of experience with putting engines together and tuning you might see as much as 35 hp.
Or if you were not careful in your bore job and break in, really do have a Gnarly, have air and exhaust leaks, over ported, didn't set your quench distance, are not jetted right, and have an old Powercore with soggy packing you may be making as little as 15hp.
Anything can ruin it, but it takes attention to detail to get it right.
The devil is in the details.
How about this:
1mm exhaust port raise or even better, 3 gaskets under the cylinder $30
Head mod (KOR or follow our plans) and set up quench $60
Lid off airbox or a 30mm (1.25) tube
270, 290 and 310 main jets and some time to learn to use them. $10
6 BR8ES plugs $25
Leakdown testor $30
Flywheel puller $15
I am positive you can make 30+ hp with this $170 combination, complete with:
Stock carb,
stock exhaust,
stock reeds,
stock bore and stroke.