full rebuild on my04

I don't really expect it to pass a leak down test if the rings aren't seated to the cylinders.

Your not testing the rings, your checking the gaskets and seals. This is so you are not running a lean mix and fry your top end. here is the step by step,
14mqc1y.jpg
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Usually reed cage or base gaskets are the issue. But u can always have a bad crank seal install or case half leak. It takes less that 20 minutes and could save you hundreds. It's a must do on the two strokes. Even a small leak will have you chasing the jetting! One other thing I'd check also is the float level, make sure it is correct before you start jetting. I've made the mistake of not leaktesting beore i ran my motor and cost me a piston, bore!
 
Your not testing the rings, your checking the gaskets and seals. This is so you are not running a lean mix and fry your top end. here is the step by step,
14mqc1y.jpg
.

Usually reed cage or base gaskets are the issue. But u can always have a bad crank seal install or case half leak. It takes less that 20 minutes and could save you hundreds. It's a must do on the two strokes. Even a small leak will have you chasing the jetting! One other thing I'd check also is the float level, make sure it is correct before you start jetting. I've made the mistake of not leaktesting beore i ran my motor and cost me a piston, bore!

I understand, in a 4 stroke a leak down just tests the combustion chamber, but I suppose with this test you seal up the entire crankcase prior to pressurizing it.. So you just look for leaks in gaskets. You got a PM bud.
 
Blaster looks great! FYI (since nobody else mentioned it), you can run Banshee wheels all around on your Blaster if you want. You have to change out the rear hubs and install Banshee/Warrior/Raptor/YFZ rear hubs in place of the stock Blaster ones, but the Blaster's stock front wheels will switch right out with Banshee wheels. No hub change required. The new rear hubs (no matter which other Yamaha quad they came from) will slide right onto your stock rear axle. I:I

I'd recommend a 320 main jet with that CPI pipe and no airbox lid and tune from there. Toomey recommends a 310 main with their pipe, and the CPI will be close to that.

What size tires are you running on the back?
 
I'm having a problem now where the engine won't start. Seems to me like the timing is off now with this new piston. It keeps backfiring and throwing the kick starter back up into my foot. Now my foots not feeling so great... Any suggestions?
 
Easy to check, pull off the flywheel and see if the Woodruf key is intact.

Torque it back on to 53ft lb, lap it if any damage to the tapers.
 
Pretty sure it is because I had the stator replaced by local atv shop since I didn't have a puller. He would've told me if I needed a new one. Could it be that the timing is off because of the new piston?
 
silly questions.

Is piston in right ? hows the reeds ? carb on right ?

I have seen something like this, when I had the choke cable in wrong on the carb and also check the carb slider, make sure its on and in all the way.