Full Rebuild on budget;)

[strokeddemon]

Picked this bike up running for $200 but had a hole in the right case. Original bottom end is bad and the guy didn't use gaskets just silicone not to mention he just put a brand new cylinder on and put the pins in wrong. Piston was damaged in the process. Bike is for my gf to ride since she has fussed ever since i put the override in my drag bike . She wants all black with white plastics. Bike will be stripped and rebuilt on a budget.

 

[jus_me]

Tuned in on the build...

 

[strokeddemon]

Will be using a lot of the parts I've accumulated lol so far i will need all new bearings and seals, all gaskets, fresh 66mm piston, and the head cut since i will be using my spare 4 mil. I'm doing my own porting to save money plus to get some more practice. Will be needing a good pipe since all i have is the stock header. Also newer spindles so i can use my old hydraulic setup. So far I've got everything stripped and frame has been sanded and painted. Trying to give all these parts a bath before paint. Pics to come this weekend Trenched cases are ready

 

[amartin_72]

Cool

 

[strokeddemon]

Just got a good deal on a carb trading a stock cylinder that needs a bore with the head for a 38mm keihin. Any tips on manifold choice and fitment?? I know upp racing makes a 35 and I've heard snyder stopped making the 38

 

[jus_me]

You are going with a stock cylinder or a 240? I would think 240 with the larger carb ? High rpm range i would assume? If so i would say an f7/ct/powerpros, or a fat bastard if you cand find any of the few.

 

[strokeddemon]

Stock cylinder, it is on a budget afterall. Would love to find another dyno port. Best exhaust I've ever had besides my shearer oof. Gonna need a manifold to fit the 38 into but can't come across anything. Hoping to have a roller by the end of the weekend

 

[motoman159]

Stock cylinder, it is on a budget afterall. Would love to find another dyno port. Best exhaust I've ever had besides my shearer oof. Gonna need a manifold to fit the 38 into but can't come across anything. Hoping to have a roller by the end of the weekend

Don't worry the dynoport is getting put to good use. On my way to my cabin in WV to tear sh*t up for 2 weeks

 

[strokeddemon]

I know i seen it after being polished. Great job btw! Want to find another or try out a new pipe altogether. Still trying to keep this project cheap though lol

 

[strokeddemon]

Decided to throw some freshly painted parts on and also get an idea of what the bike would look like. Also yeah i can't work on my stuff in a shed or in a garage, i build my stuff on the back porch and in the back yard lol

 

[harley1-5]

lookin good

 

[strokeddemon]

Exhaust so far, man this cylinder is taking forever with a battery powered dremmel. Have transfers cleaned up but i believe i made the intake way too big. Learning process i guess

 

[Blaaster]

Show a pic of the intake!

 

[jus_me]

Exhaust so far, man this cylinder is taking forever with a battery powered dremmel. Have transfers cleaned up but i believe i made the intake way too big. Learning process i guessView attachment 11183

ahh, yeah. If you dont snag a ring on install i will be suprised.

 

[strokeddemon]

Yeah I'm thinkin the same thing. Think I'm gonna get denny to port my spare cylinder and cut the head for my 4 mil to run on pump gas. Might get the flywheel lightened as well and get ken to do my shift star.

 

[strokeddemon]

Might as well spend some cabbage since Ive only spent $208 in this bike so far. All spare parts

 

[strokeddemon]

Still waiting on transmission bearings. Can't wait! Meanwhile i got my flotek aggressive trail ported stock cylinder can't wait to custom order gaskets from cometic. Got a new shift shaft and waiting on shift star mod and lightened flywheel. Just need a dyno port or power pros pipe and a 35mm manifold

 

[strokeddemon]

 

[dirtysquared]

Looks great!

 

[blasterkid1998]

Still waiting on transmission bearings. Can't wait! Meanwhile i got my flotek aggressive trail ported stock cylinder can't wait to custom order gaskets from cometic. Got a new shift shaft and waiting on shift star mod and lightened flywheel. Just need a dyno port or power pros pipe and a 35mm manifold

if you want a flywheel done, i know someone that can do one for you
http://www.blasterforum.com/threads/flywheel-lightening-and-carb-boring.59883/