Correct me if I'm wrong but wouldn't the frame need massive support work to be able to hold together under that kind of power? Theres a Blaster on CraigsList with a KTM 125SX motor in it and the frames cracked and bent from the power.
I don't know for sure if the frame would crack.
I used to crack frames on stock bikes when I was younger but in spite of putting on more weight, I seem to have gotten easier on gear as I have gotten older. My best guess as a machinist and industrial mechanic is that with my driving style I will have no problem. The fram looks stout enough. If I were making jumps and red-lining all the time, maybe not.
The KTM125 is 40 hp and the 250/300/380 are all between 50-60 hp with mainly a difference in low end torque and RPM limit. My son and I actually have a watercooled DT200 and briefly considered that swap, but heck, that bike works!
I had a 660 Raptor for a few years, but I am mainly a 2 wheel sort of guy. I go out off-roading with my buddies on their 4x4 "funeral carts", and have no desire for one. I liked the speed of the Raptor, but it was a bit heavy for some of the trail riding I like to do. The light weight and simplicity of the Blaster appeal to me. I bought mine not running and it needs a crank and bore, and I happen to have a couple spare KTM motors available...
Looking for some hints on:
what type of rad to use and where to put it,
details on how to trim up the swingarm to fit the wider KTM motor,
suggestions on a rear hydraulic brake, Banshee brake work?
I am using the search function but I end up spending many hours of sifting without finding much technical stuff. If anyone can point me to some good threads, it would be nice.