that dont sound good at all bro, but it did sound loud on the mountain...but u said its been like that for over a yr now and hasnt exploded yet...mabe its just the sound of those ct kits???
i think i am gunna have nightmares of that sound lol, sounds worse than my bad crank bearing and you are turning that with your hand. you could tear it abpat and check for free play...
I say thats piston slap..... or worse...... You better pull it off and fix it before the whole thing grenades, especially since its been outta spec for a year and a half!
that would be the first time i have ever heard of a year long piston slap with out blowin up though. I think it was noober had that weird click goin on in his motor and it was the idler gear rivets wearin out. could just be an extreme case of that. have you tried pinpointing where the sound is comin from by using a solid piece of metal to your ear and touching it to different parts of the motor while making the noise to see if you can narrow it down.
here ya go man here is the vid that scott is talking about, kinda sounds the same but yours is waaaay worse. something to check for sure before you pull the topend.
I sealed my daughter to keep sh*t of there with form a gasket, same on a 660 raptor we had, try to do preventive maint when possible.
I would try short jerks, back & forth to isolate the actual issue, just a quick 1/10th of a turn one way & a quick return in the opp direction.
Also something sitting on top of the piston when jerking it through the plug hole, like a pencil, eraser side sitting on top of piston with slight pressure would tell the tail.