Mine did the same thing until I bought and installed a carb rebuild kit. Ken said I had a bent needle but it didn't look like it at all so I tried toothpaste and cleaning to no avail. Spent the 15 dollars and not a drop of fuel on the ground since.
Yes, I followed the this... http://www.blasterforum.com/threads/03-06-tors-removal-diy.41973/Since you have an 05, the TORS is built into the CDI. You have to connect the TORS wires together to trick the CDI. Did you do that?
I have it routing down the steering stem, and to the right of the frame and down to the carb... it ran fine this way before though.is the throttle cable getting hung up/or routed wrong?
sounds like it is starving for fuel
Not sure how to tell?Is the bottom end flooded?
Nope, tested for that with the nice package I got from Awk.unless you got a airleak