Does this look normal?

mk2dubbin

New Member
Aug 5, 2012
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Just kidding! I finally got to the point where it was time to tear apart the bottom end for this project. When I bought the quad the guy told me the top end was worn out and it ate a ring due to too large cylinder tolerance.

Now that I tore the bottom end apart - I see what probably really killed the motor. When I took the gear off - this is what I saw! And no, I didn't have to even pull the remains out for the picture...

Both sides of the seal were all that was left. I found the spring tucked in behind a gear. Both pieces were metal, but the new seals in my seal kit are all rubber. This is the first blaster I have rebuilt, but I rebuilt my banshee motor in the spring and that had all rubber seals too so maybe this was the oem seal or something and is different.

All of the bearings felt good except for the two on the smaller gearstack. The needle bearing feels a little loose and rough, and the big ball bearing on the other end seems to catch a little when spun by hand. I will see how they are once I get everything cleaned in the parts washer.

seal.jpg
 
lol, not much left of the seals.

new crank seals, do have that metal spring in them, atleast the ones I recently bought and the old ones I took off.

Sporty
 
Yea they have the spring in them but what you see here is a metal ring. The back side of it is visible in the picture and is rubber bonded to the metal. The other side was the same way.

The new seals I believe are reinforced rubber as would be expected. I will see if I can get a picture of what's left. I am obviously replacing all of the seals but I am curious about this.
 
they are hard to get decent pics of. sorry for the bad cell quality. i flipped the one over in the second picture.

seal2.jpg


seal3.jpg
 
It wouldn't surprise me based on half of the stuff I am rectifying on this thing. Someone in the previous list of owners lacked skill - to be kind... Haha!
 
looks like the only two bearings that need replaced are the clutch side input shaft ball bearing, and the shift drum bearing which all-but-doesn't move. the needle bearings for the input and output shafts are hard to tell the condition of since they are metal caged. they seem to spin ok though dry so I think they will be fine when they have some oil in them.

do I really need to buy the whole damn shift drum in order to get the bearing? that is just ridiculous.