Clutch ring snapped during removal..

[lassek]

this ring on the clutch basket snapped during removal.. but it dosent look like it exist on any diagrams or worksheets from manuels and whatnot..

Can anybody tell me what it is? maybe a part no... I looks like a giant piston ring! only fully closed..

Here is the broken ring..

Here the remains are seated on the basket...

 

[244blackblastard]

its a wave ring or whatever it's called .look closer at the diagrams it should be there it's one of the first things that goes on. look at the blaster book on this site.

 

[lassek]

Where do i find that Blaster book ? Under what section..

 

[98blaster]

its a cushion spring for the clutch when you put your clutch plates in you'll have one friction disc with a bigger inside diameter when you install the clutch you put one normal friction disc in first than a steel than the friction with the bigger inside diameter and then that cushion spring sets inside that disc and then you put the rest of the steels and frictions in

 

[blasterfreek30]

^ right its the third ring to go on the clutch housing

 

[lasxgames]

Here you go

Click here Yamaha ATV Parts 1999 YFS200L BLASTER CLUTCH Diagram

its no 10

101HX-16383-00-00SPRING,CLUTCH BOSS$26.97$20.221
Yamaha SPRING,CLUTCH BOSS
SPRING,CLUTCH BOSS

Yamaha Part Number Variations
1HX-16383-00-00
1HX 16383 00 00
1HX163830000
1HX16 3830000
1HX163 830000
1H X1638 30000
1HX1 6383 0000
1HX 163 830 000
1H X1 63 83 00 00

This Yamaha SPRING,CLUTCH BOSS also fits:
1988 YFS200U BLASTER CLUTCH
1989 YFS200W BLASTER CLUTCH
1990 YFS200A BLASTER CLUTCH
1991 YFS200B BLASTER CLUTCH
1991 YFS200B-MNH CLUTCH
1992 YFS200D BLASTER CLUTCH
1992 YFS200D-MNH CLUTCH
1993 YFS200E BLASTER CLUTCH
1993 YFS200EMNH CLUTCH
1994 YFS200F BLASTER CLUTCH
1994 YFS200FMNH CLUTCH
1995 YFS200G BLASTER CLUTCH
1995 YFS200G-MNH CLUTCH
1996 YFS200H BLASTER CLUTCH
1996 YFS200H-MNH CLUTCH
1997 YFS200J BLASTER CLUTCH
1997 YFS200J-MNH CLUTCH
1997 YFS200J_MNH CLUTCH
1998 YFS200K BLASTER CLUTCH
1999 YFS200L BLASTER CLUTCH
2000 YFS200M BLASTER CLUTCH
2001 YFS200N BLASTER CLUTCH
2002 YFS200P BLASTER CLUTCH
2003 YFS200R BLASTER CLUTCH
2004 YFS200S BLASTER CLUTCH
2005 YFS200T BLASTER CLUTCH
2006 YFS200SEV BLASTER SE CLUTCH
2006 YFS200V BLASTER CLUTCH

 

[lassek]

Is it number 10 on the diagram?????? Thats weird I remember it as its the first part on ? As if the ring was the very first part going on the clucth basket or what its called?

 

[lasxgames]

10 hard to see
or open the link on top

 

[lasxgames]

It should be in a few per a dealer unlike some setups

 

[lassek]

It should be in a few per a dealer unlike some setups

I don´t understand? What do you mean ?

 

[lassek]

Ok i ordered it from Yamaha . . that freakin ring cost a staggering 250 DKK,- that equals to 40$ for a metal ring!? ....

 

[lasxgames]

WOW!!!!!!!!!!!!!!!! $$

 

[lassek]

Yeah, it freaky insane! .. much more advanced parts are cheaper! :-S


But atleast i finally know where its supposed to be now.. found this engine rebuild movie on youtube..

 

[pittboss45]

If you use a Barnett clutch you will not need that spring.

 

[FLOTEK]

you wasted your money on a metal frisbee

 

[lassek]

FLOTEK: What do you mean i wasted the money? It must be there for a reason.. although i agree its a total ripoff... I just wanna make the whole build complete you know.. no missing part and whatnot..

 

[pittboss45]

All you needed to do was to order another friction disc without the larger ID and install without the spring. That would have been a lot less expensive.

 

[lassek]

-what would have been the up / downside by doing this? As it is not Yamaha specifications... Why is it there anyway ?