Blaster won't go into any gear!!! Help

Boxer29

New Member
Aug 29, 2011
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So I bought this blaster for $350 knowing it was tempermental... Got it running good. Here's the problem. The clutch lever is super easy to pull... Like a baby could pull it in. Then the next problem it will not go into any gear!!! I move the shifter up and down and I can still push the quad like its in neutral it won't go into any gear. What's wrong?
 
Help! So I toke it apart.. First problem is someone broke off 2 of the screws with the springs under them that hold the pressure plate on.... Second problem is I put the pushrod in and I don't thing it's doing anything.... Third problem is in the video the guy mentions a steel spacer all I have is 7 frictions and 6 steels? No spacer...

The last bigger problem is the one shaft does not have a gear on it? Why not? It's the top gear on the motor side?
 
Some aftermarket clutch kits do away with said spacer. If your inner hub is broken, you need a new one. To answer your third question, huh?
 
Well found out someone never put the counterbalance gear back on. So I need that.... I also need a new cage and a new clutch kit...

I don't understand the whole pushrod and adjustment... Is this done with the pressure plate on?
 
Well found out someone never put the counterbalance gear back on. So I need that.... I also need a new cage and a new clutch kit...

I don't understand the whole pushrod and adjustment... Is this done with the pressure plate on?


yes, to those parts,
and yes to the rod adjustment with clutch completely assembled, it's covered in the video i posted above,
and a little better these......
http://www.blasterforum.com/threads/kor-engine-assembly-vids-no-crank-puller-needed.51169/

there are 2 rods seperated by a ball bearing, which must be in there also.
then the pointer on the clutch actuator arm (where cable connects) is held on the alignment notch of the case, the center nut loosened, the rod turned in till it just touches the ball, then back off a 1/4-1/2 turn then locked in position with the nut, all with the pointer aligned with the notch.
watch the vids