the reason it made no difference is because you are already too rich so taking out the pilot made it worse. I wouldn't think it was a casting flaw but i could be wrong. where did ya get it?
I have a bad carb! I took the pilot out and it still made no change. I took apart the carb again and forced air through the pilot system. I could feel air in the throat more when there was no pilot in there. When I put the pilot in then you had to use about 30psi before you feel air. The hole in the throat by the main is extremely tiny.Maybe this one had a casting problem, who knows.
I tried running a piece of speaker wire in it but there was to many angles inside for it to maneuver through it. I ordered another carb this morning. That one is going back to the manufacturer and they will issue me a refund after inspection.