It has spark and fuel, not starting

That's a good point Blaaster

I'm will try another compression tester tomorrow.

It didn't have spark when I bought it. Coil and stator passed a OHM test, cleaned up harness and has a nice blue spark u can hear at the plug when grounded on the head.

35 pilot and 230 main. I know the pilot is a tad big but all I got and should still start. Air screw 1.5 turns.
 
? how are you testing for spark?,you got it to spark with parts that other owner had no spark,when purchased:)
silly question but for a reason,what size main jet and pilot jet you got?
Sorry had to reread that. I got it to spark with the same parts. The wiring harness had a few butt connectors crimped on it. But I pulled the harness, got rid of what I didn't need, ditched the crimped connections then solder and heat shrieked them.

Not sure if it was a bad ground, TORS issue, bad connection somewhere.. But it's got spark now. I'm sorta curious to know the reason you asked though .
 
a 35 pilot (too large) should require at least 2-1/2 turns out, maybe more to give the correct air/fuel ratio for starting.
1.5 turns is the starting point for the 32.5 stock pilot. a richer pilot will require more air, which more airscrew turns out provides.
 
A large pilot with the lesser amount of air will provide a rich mixture, which should aid starting from cold, especially with low compression.

A problem with the #35 pilot would arise when the engine warmed up by providing too much fuel.
 
Ok work week over.. Now time to work on the blaster.

Made a BIG discovery.... For the worse

The previous owner had a bolt in the crankcase vent tube to cover up a boo boo. It's leaking BAD. With a constant supply of 10psi at the compressor flowing into the leakdown tester, it's only holding 3psi on the tester. It's pouring out the crankcase clutch side bad.

So I just pulled the motor out and taking a water break. Is this either a cracked case or crazy shot seal?
 
Just tore the clutch side apart, it is the crank seal on the clutch side that is leaking. And it's leaking horribly bad.

Which means I have to split the cases to change right?

No play in the crank bearings from what I can tell they are tight and spin smooth
 
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no splitting of cases needed, i changed mine while still in my quad.

if you have everything removed correctly, you can put a screw into the seal and pull it out. and no guarantee of how hard the pull is, mine took all my strength