Blaster Transformation

[fioz600r]

Well most of you know I have a Blaster project going on. Well I never started a build thread because it was just supposd to be a quick slap together back to stock.

Well 6 months later it is still not together LOL. The reason being this site and the lack of maintanance by the previous owner.

Heres what I started with.

The motor was out of the quad and was a fresh rebuild I was told and that it was bored .50 over. The clutch assembly was of and missing pieces had no stator or magnito or side cover.
It came with a Toomey B1 exhaust kit and new Fast Trekker rear tires.

Oh and this is my first blaster.

 

[fioz600r]

Heres how the motor came.

So I started collecting the parts I needed for the motor to get it back together.

 

[fioz600r]

So I started to get the motor back together and after I collect all the clutch parts, stator, flywheel, missing bolts, washers, spacers and so on. I was installing the polished allen head bolt kit I got for the motor and I noticed a head bolt was missing so I figured it just a gasket kit to tell if it was bored over what I was told. So I take the head off and it is a fresh std piston install. Just a piston and ring replacement ok good enough, till I noticed the piston was in backwards LOL. Some people.

So I go ahead and order a new top end gasket kit and turn the piston around and put it back together.

Ok motor part done...

Next I move onto cleaning the carb and take it apart to find this

So a friend of mine offerred to clean it up and rebuild it for me. Came back looking like this

 

[fioz600r]

As of this point the T.O.R.S. is completely removed from the quad down to unwrapping the harness and removing all the wires and rewrapped the harness. I also did this to the oil injection system and got deletion kit for both units.

So now she was looking like this

Then one day I was floating around here and seen CC&FABS Wildcard Racing aggressive trail/mx top end go up for sale/trade for a stock topend. Thought long and hard over it and next thing I know we made a deal and I now have to take the topend off again. LOL
Thats when it stopped becoming just a quick rebuild.....

 

[fioz600r]

So next I find a set of dualrate remote ressie WORKS fronts on ebay and win those. I ordered Race Drive stock gearing o-ring chain and sprockets (it need that also). Start thinking the stock carb isnt enough for the new top end so I won a 28mm PWK on ebay. (recommended from Wildcard for my top end). Next a set of Tusk nerf off of ebay again.

Next I saw Wojos forsale ad and made a deal with him for his bars, levers, twist throttle with cable, grips, hand gaurds, seat and a maier front race hood.
No pics of these as of yet.

 

[fioz600r]

So now that it got nice out I decided to take the rear off the blaster to check the swinger and carrier bearings. Well to my miss furtune the were all rusten in and basiclly ruined. I got the carrier bearings out after a long while of beating and a nice chuck out of my finger. But I wasnt so lucky with the swinger I could get the bearings out and the pieces were rusted solid so I said I aint going to f#ck with it and ordered a swing arm shop heavy duty mx +4 swinger.

heres the wound I got from the carrier

 

[fioz600r]

So now my Blaster is down to looking like this while I wait for my carrier bearing and swing arm rebuild kit. which will be here tomorrow. I have to get some parts sand blasted and paint some parts.

I decided to cut the plastics because I think the blasters stock look isnt sporty enough. But that you will have to wait and see. But here is what I cut off. They need to be sanded alittle more than painted.

Well thats were I am at now. More to follow as progress is made.

Oh yah today I made a deal with a friend for a complete shee front hydro system. Just gotta get some Norman420 spindles. I am also getting a shee axle.

 

[Blasterdude27]

Sweet! Can't wait to see this done!

 

[brandoz28]

doesn't look like there's much left of those front fenders!!! lookin good fioz....can't wait to see it come together

 

[bagds10]

nice. mine will probably sit for a year or two until i can just buy a motor. but i found a motor bore .070 over with a 40mm card for 300. but just the motor.

 

[blasterfreek30]

looking good so far dude.....cant wait to see this ride in july

 

[MINIGfather]

nice job...keep it up man............

 

[kep3vin]

looking good!!!

 

[fioz600r]

Thanks all..........

I cant wait to get her back together and ride her...........

Freek I hope we get to ride together before July LOL.............

 

[matt75]

Looking good man...!!!! Ouch on the finger dude! Ive had that happen numerous times. If it looks like a touchy situation or alot of torque involved throw some gloves on..

 

[fioz600r]

Well got my All Balls carrier bearings and seals and a All Balls swinger rebuild kit. Plus I got my ball bearing upper and lower chain rollers....

 

[blastermaster01]

awesome man, build is going good so far

 

[blasters/banshees]

nice build!!!!!!I like all the parts

 

[fioz600r]

Well went to the local Yamaha Stealership today to order some little things I need to get the motor and swinger installed. Just talked to norman420 about getting his conversion spindles. So I think by next weekend the Blasty should all be together.

Saturday I am going to finish sanding the plastics and hit them with some Krylon Fusion paint....

 

[DUALSTROKE]

Got a very nice list of parts going there bro.Can't wait to see it finished.I:I