Problems

Diablo362

New Member
Mar 14, 2009
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Not only do I have my KickStarter missing, and My Gear Shifter Extremly Hard to shift if it even does, I stumbled across an even bigger problem...

I was Riding in the trails at night with my sh*tty light, and I went up on a Big Tree Limb and rolled over. No Damage really done. Thats what I thought atleast.
Well I flipped it back over and I started it after about 450 kicks, and I start to go and it pulled me to the left. So i shut it off and pulled the Stump out of my steering bar things. I kick it again and hear a crunchy noise. My friends were with me at the time and thought I was loosing it. Well After 15 more kicks, It got really loud and really hard to kick, so I decided to push it home.

A week after I finally got the confidence to pull it all apart. Took my Head off, Cylinder, and nothing. I was thinking maybe one of the circlips fell off(which happened to me before but that wasnt it) but it wasnt. No Scoring done whatsoever. So I decided to put that all back together and Took the Case off that went around the clutch. The Screws were extremly loose. Right when I got all the oil out and the cover off, Meshed up peices of metal fell out, They appeared to be part of the KickReturn Spring but that was all together. I Currently have it apart and am still wondering what I should do. I dont want this to happen agian, but I also wanna start riding cause the snows around the corner.

Any Sugestions? Comments? Help? Experience? All would be Appreciated.
 
The kicker spring is still 100%good, no hole in the case, dont know where it came from, but im assuming that it came from something to do with my clutch, because It no longer works, and i have no idea why. And there IS oil in it. didnt check the tranny gears tho
 
Finally got the confidence to go out and take this all apart(the clutch) and discovered that the "input shaft" moves in and out about a 1/4 of an inch. This seems like something that with mess it up. My plan is to throw it back together, what do you think? It is currently apart right now... Begging to be ridden on the ice before its too late.