Welding is cheaper then a rebuild.
I hope you guys got my humour and don't take offense?
My point is "don't be afraid of the unknown, dive into it and learn".
I'd like to suggest that passing judgement on things with no experience does nothing for advancing knowledge.
You may THINK, and FEEL, but you do not KNOW.
Reasoning it out in your head does not prove the earth is flat.
Taking a poll will not prove it either.
You have to get active and take your ship to the edge to see the truth.
I felt the same way about JB Weld repairs, but I tested my preconceptions by experiment.
So. Last year Triplecrown patched up a 1" hole in both case halves and into the transmission with JB Weld and fiberglass.
This engine has run with several top end configurations and for the most part making over 30 hp.
Still running, no leaks (pressure tested) and still holding.
Yup, TIG would be prefered, but done right, there are alternatives.
Feelings and hunches are important for developing theories and direction, but you have to test them to know for sure, and keep an open mind to the results. To keep repeating a hunch or feeling louder and louder in the face of solid practical evidence is a sure sign of
Emotionally Unstable (Borderline) Personality Disorder, the triumph of emotion over logic.
Steve